PB0101 Installation Tutorial

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Precautions

1. Warranty Notice: Disassembling the device may affect your warranty. Please refer to the official ROG warranty information for details.
2. Power Down and Disconnect: To prevent damage, completely power down your ROG Ally and disconnect all cables. If you have a Micro SD card installed, remove it before proceeding.
3. ESD Precautions and Part Handling: Observe ESD (Electrostatic Discharge) precautions throughout the process. Carefully store all removed original parts. Caution: Mishandling the charged lithium-ion battery can be extremely dangerous.
4. Organize Parts: Keep all disassembled parts and screws organized. For successful reassembly and to prevent damage to your ROG Ally, ensure all components are returned to their original positions.
5. Battery Installation and Power-On: After installing the 65Wh battery, reinstall the back cover. Connect the power adapter first to activate the device before powering it on.
6. Screw Tightening: When installing components, lightly tighten each screw until it is just snug and components are securely fastened. Do not overtighten the screws. The device's plastic construction is fragile around screw points, and the PCB is also delicate. Overtightening screws can cause damage.
7. Reference Materials: Please note that the order of steps in the video tutorial and this document may vary slightly. Both resources provide valid disassembly and reassembly procedures that will ensure correct device modification. Choose the method that best suits your needs.

Disassembly Steps

1. Tool Checklist

Before you begin, please ensure you have all the necessary tools prepared. Your package should include:
    Screwdriver
    Pry Bar
    Prying Pick
    Flush Cutter
    Anti-Static Gloves
    Spare Screws (Specifications: <CM2.08.0-D3.31.0>, <CM2.015.5-D3.31.0>, <M1.23mm>, <CM1.63.0-D3.4*0.5>) 
    Photosensitive Adhesive Strips

With the above preparations complete, put on your anti-static gloves and begin the replacement steps below.

2. Removing the Back Plate and Buttons

      2.1 Removing the Back Plate

Use a PH #0 screwdriver to remove the six screws on the back plate (the center screw at the bottom, which is a retaining screw, only needs to be loosened).

Use the Pry Bar to open the Back Plate (creating a small gap between the Back Plate and the chassis). Insert the flat end of the Prying Pick into the gap between the Back Plate and the chassis. Slide the Prying Pick along the bottom edge and corners of the Back Plate to detach it from the chassis, and then remove the Back Plate.

      2.2 Removing the M1 & M2 Buttons

Use a PH #0 screwdriver to remove the 2.9mm screws securing each M1 & M2 button (two in total). Use the Pry Bar or your finger to gently push inwards on the clip that holds one M1 button in place. Remove the M1 button. Repeat the last two steps to unfasten and remove the other M2 button.

▲ Caution: When removing the screws, be careful not to lose the springs located underneath – they are easily dislodged!

     
      2.3 Removing the Trigger Buttons

Use a PH #00 screwdriver to remove the two 3.4mm screws securing each trigger (four screws in total).

Pull the trigger vertically upwards out of the slot to remove it.

Repeat the last two steps to remove the trigger buttons on both the left and right sides.

3.Removing the Battery

Place the device screen-side down on a soft cloth to prevent scratching or damaging the screen during the repair process.

Use your finger to peel back and remove the black plastic cover located between the fans.

A metal locking lever secures the top edge of the battery connector. Use the flat end of the Pry Bar to gently push the locking lever away from the connector to unlock it. Lift the connector vertically upwards and out of its socket to disconnect the battery.

Use a PH #0 screwdriver to remove the four screws securing the battery.

Use the flat end of the Pry Bar to gently pry upwards on the latches of the ribbon cable connectors on both sides. The ribbon cable will detach. Then, carefully move the ribbon cable that is positioned across the top of the battery out of the way.

Gently Remove the Battery

4.Installation Steps

Before installation, ensure that the JSAUX Back Plate and battery are intact. If the housing is damaged or the battery is bulging/cable damaged, there may be safety risks and it will affect the normal use of the device. Please contact our after-sales personnel for a free replacement.

      4.1 Installing the M1 & M2 Buttons

Assemble the M1 & M2 buttons into their corresponding positions on the JSAUX Back Plate. Firmly push the M1 & M2 buttons into place to engage their clips. You should feel and hear a click when the clips engage. Repeat the same steps to snap the other M2 button into place as well.

Assemble the M1 & M2 buttons into their corresponding positions on the JSAUX Back Plate. Firmly push the M1 & M2 buttons into place to engage their clips. You should feel and hear a click when the clips engage. Repeat the same steps to snap the other M2 button into place as well.

      4.2 Installing the Trigger Buttons

Compress a trigger button and firmly push it into the chassis, ensuring the cutout on its hinge is positioned above its alignment post. The trigger should stay in place.*
Keep the trigger compressed and install two screws.
Before proceeding with reassembly, test the trigger. If the trigger is not working correctly, remove it and ensure it is properly aligned with the hinge.

      4.3 Trimming the protruding supports

Remove the foam from the ROG Ally's battery compartment.
Use Flush Cutters to trim the two protruding supports in the middle of the battery area until they are flush.

      4.4 Installing the JSAUX Battery

Place the JSAUX battery flat inside the ROG Ally (note that the battery's metal shield should be facing down).
Use a PH #0 screwdriver to secure the four screws for the battery.



Secure the battery cable to the ROG Ally motherboard connector. Use the flat end of the Pry Bar or your finger to push the metal locking lever to secure the battery cable.

      4.5 Connecting the Ribbon Cable and Heatsink

Apply the included photosensitive adhesive strip to the photosensitive sensor surface on the ROG Ally (the photosensitive sensor is located in the middle area of the motherboard on the right trigger button side).

Tear off the release liner from the back of the heat dissipation aluminum sheet, and place it flat on the copper pipe surface (align the holes on the heat dissipation aluminum sheet with the motherboard screw holes).  

Insert the ribbon cable into the connector and press down on the latches to secure it. Neatly arrange the cable to lay flat on the battery surface. 

      4.6 Installing the Back Plate

Check if your replacement Back Plate is equipped with the installed trigger buttons and M1 & M2 buttons, and ensure all buttons are functioning properly.

Install the Back Plate onto the back of the ROG Ally. Firmly press around the edges to engage the clips and ensure it is flush with the front cover. Secure the Back Plate with the six screws.

After installation, connect the device to a power to activate the battery and power on the device.

Congratulations! You have completed the battery replacement!